Hayden Smelter/Concentrator

Asarco's smelter in Hayden, Arizona, has been reporting TRI data since 1987.  Starting with 1996, the summary includes data from the combined Hayden smelter/concentrator and comparison to previous years are not meaningful.   

The table below summarizes the TRI data for the Hayden smelter from 1993-1995 and the Hayden smelter/concentrator for 1996 through 2000:

 

Reporting Categories

 

Total Off-Site Transfers

Year

Stack Air

Fugitive Air

Water

Land

Total

 

Recycled

Treatment & Disposal

(In Pounds)

 

(In Pounds)

2000

63,962 96,142 NA 36,890,754 37,050,810   2,139,274 83

1999

67,611

101,556

NA

46,192,443

46,361,736

 

7,040,034

126

1998

62,313

94,251

NA

45,835,850

46,016,172

 

4,327,642

106

1997

154,371

105,461

NA

33,084,187

33,721,036

 

7,542,390

86

1996

157,915

107,816

NA

40,755,712

42,269,143

 

38,419,281

331

1995

148,969

103,184

NA

17,187,457

17,439,610

 

19,340,812

4,433,014

1994

151,981

675,540

NA

17,081,434

17,908,955

 

12,960,396

1,420,584

1993

132,123

583,718

NA

3,204

719,045

 

9,188,976

1,465,471

Explanation of Data

Air:
Stack air emissions from the smelter increased from 1993 to 1994 due to an increase in operating hours. The decrease in air emissions from 1997 to 1998 is due in part to improved capture of off-gases by a newly installed baghouse on the converters' secondary hoods.

Fugitive air emissions decreased in 1995 due to better measurements obtained from a six-month fugitive emissions study completed in March 1995. Prior to 1995, engineering estimates based upon conservative factors were used, which overestimated fugitive emissions.

Stack and fugitive air emissions increased from 1998 to 1999 due to an increase in operating hours and a 17% increase in copper production.

Land:
The quantities of slag placed at the facility fluctuated between 1993 and 2000 based on the amount of slag processed through the concentrator to supplement sulfide ore.  In 1993, most of the slag produced was processed because a flood in the mine limited sulfide ore deliveries.  In 1995, there was limited processing of slag when sulfide ore from the mine again became available.  The quantity of slag placed at the facility increased between 1998 and 1999 and decreased between 1999 and 2000.

Land releases increased from 1995 to 1996 because the concentrator was required to report the placement of naturally occurring, unprocessed rock ("waste rock") and earthen material that remains after milling ("tailings").  These decreased from 1998 to 2000.  Most of the data consisted of metals associated with the placement of tailings in the tailings impoundment.

Total:
Over 95% of the total data reported for 1993-1995 consisted of metals associated with the placement of slag in the plant's slag deposition area.  Over 98.7% of the data reported in 1998 consist of metals associated with the placement of tailings in tailings impoundments.   Over 99.6% of the data reported in 1999 and 2000 consists of metals associated with the placement of tailings in tailings impoundments and slag in the slag deposition areas.

Off-Site Transfers:
There was an increase in offsite transfers for the 1995-1996 period due to a one-time clean up and transfer of pond sediment to an offsite facility.  The increase in off-site transfers in 1999 over 1998 represents filter rock sent to East Helena for recycling.

Hayden Smelter Info TRI Table of Contents